The Client: A global automotive OEM
Industry: Transportation (Automotive)
Services:
Digital transformation of logistics operations using discrete event simulation from a manual material handling state to ASRS state. Study bottlenecks and suggest improvement in the warehouse and logistics layout and operations.
Project Background:
The plant in Belgium was an assembly plant and received parts from Japan and Turkiye. Parts were stored in a temporary warehouse and the movement of parts for the assembly line were determined by the vehicle build schedule.
Build simulation of “as-is” flow process (create digital Twin), compare results of simulation versus actual environment. Study the benefits of using an ASRS system. If beneficial, propose an efficient system design to replace the flow racks with ASRS.
Build simulation of “as-is” flow process (create digital Twin), compare results of simulation versus actual environment. Study the benefits of using an ASRS system. If beneficial, propose an efficient system design to replace the flow racks with ASRS.
Our Solution:
Our team came with a sound background in process and manufacturing engineering. APPSistem validated the “as-is” setup leveraging discrete event simulation and compared it to actual layout in the plant. Our team identified issues with current system and provided detailed simulation studies for –
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